SikaCor®-299 Airless
Highly resistant coating for steel and concrete protection based on epoxy resin
Especially mechanically and chemically resistant, 2-pack coating based on epoxy resin with low solvent content.
- Abrasion and impact resistant
- Excellent chemical resistance
- Suitable for cathodic protection systems
- Quick mechanical exposure
- Tough hard and scratch resistant
- High-build application
Usage
SikaCor®-299 Airless is used for protection of steel surfaces exposed to heavy mechanical and chemical wear. Especially suitable for the interior coating of silos, tanks, pipelines and vessels in:- chemical industry
- wastewater industry
- food industry
Advantages
- Abrasion and impact resistant
- Excellent chemical resistance
- Suitable for cathodic protection systems
- Quick mechanical exposure
- Tough hard and scratch resistant
- High-build application
Packaging
SikaCor®-299 Airless | 14 kg net. |
SikaCor® Cleaner | 160 l and 25 l |
Colour
Black, redbrown, approx. RAL 7032 and approx. RAL 9002.
Product Details
APPROVALS / STANDARDS
- Approved and listed by the Federal Institution for Hydraulik Engineering (BAW).
- The coating system is in compliance with the German rules of Foodstuff and Consumer Goods, certified by ISEGA
- Tested for crack bridging properties in accordance with "Approval principles for coating systems for concrete in LAU-plants"
- Coating based on epoxy resin for concrete protection accordung to EN 1504-2, DoP, with CE-mark
Shelf Life
Min. 1 year
Storage Conditions
In originally sealed containers in a cool and dry environment.
Density
~1.45 kg/l
Solid Content
~90 % by volume
~94 % by weight
Mechanical Resistance
Abrasion resistant, tough-hard, impact resistant.
Chemical Resistance
Resistant to water, saltwater, sewage, diluted organic and anorganic acids, lyes, salts, detergents, beer, wine, fruitjuice, oil, fat.
Not permanently resistant to phenol, formic acid and acetic acid at higher concentration.
Thermal Resistance
Dry heat up to approx. + 100°C
Damp heat up to approx. + 80°C
Not resistant to hot water in case of significant temperature gradient
(“cold wall effect”).
Application
Mixing Ratio
Components A : B |
By weight | 80 : 20 |
Product Temperature
Min. + 10 °C
Relative Air Humidity
Max. 85 %, except the surface temperature is significantly higher than the dew point temperature, it shall be at least 3 K above dew point.
Surface temperature
Min. +10°C
Pot Life
At + 20°C | ~45 min |
At + 40°C | ~15 min |
Drying Stage 6
At + 20°C | Dry film thickness 200 µm |
Tack-free | ~5 h |
Touchdry | ~12 h |
Walkable | ~24 h |
Mechanical resistant | ~72 h |
Waiting Time / Overcoating
Min. | 12 hours at + 20°C |
Max. | 4 days at + 20°C |
Max. | 6 days at + 10°C |
In case of longer waiting times the surface must be activated by grinding or sweep blasting.
Drying Time
Final drying time
At + 20°C surface temperature and adequate ventilation: approx. 7 days.
Contact with foodstuffs only after the applied coating is fully cured to avoid contamination.
Consumption
Theoretical material-consumption/coverage without loss for medium dry film thickness of:
Dry film thickness | 200 µm |
Wet film thickness | 225 µm |
Consumption | 0.320 kg/m2 |
Coverage | 3.10 m2/kg |
Apart from small areas the dry film thickness should not exceed 300 μm per coat when in contact with liquids or foodstuffs.
SUBSTRATE PREPARATION
Concrete:
The surface areas to be coated must meet recognised building standards, i.e. be solid, load-bearing and free from contaminants detrimental to adhesion. Pull-off adhesion strength in accordance with DIN 1048 should be > 1.5 N/mm2 on average with the lowest reading no less than 1.0 N/mm2. For areas subject to heavy mechanical loading, the average value should be > 2.0 N/mm2 and the lowest reading no less than 1.5 N/mm2. Apply suitable compatible undercoats and observe recommended overcoating intervals.
SURFACE PREPARATION
Steel:
Blast cleaning to Sa 2 ½ according to ISO 12944, part 4.
Free from dirt, oil and grease.
Average roughness depth RZ ≥ 50 μm.
MIXING
Stir component A very thoroughly using an electric mixer (start slowly, then increase up to approx. 300 rpm). Add component B carefully and mix both components very thoroughly (including sides and bottom of the container). Mix for at least 3 minutes until a homogeneous mixture is achieved. Fill mixed material into clean container and mix again shortly as described above. During mixing and handling of the materials always wear protective goggles, suitable gloves and other protective clothings.
APPLICATION
The method of application has a major effect on achieving uniform thickness and appearance. Spray application will give the best results. The indicated dry film thickness is easily achieved by airless spray. Adding solvents reduces the sag resistance and the dry film thickness. In case of application by roller or brush, additional applications may become necessary to achieve the required coating thickness, depending on type of construction, site conditions, colour shade etc. Prior to major coating operations a test application on site may be useful to ensure the selected application method will provide the requested results.
By brush and roller:
- A dry film thickness of 150 - 200 μm per coat is possible
Airless-spraying:
- Pressure min. 200 bar
- Free flow of at least 10 l/min
- Diameter of hoses min. 8 mm (⅜ inch)
- Nozzle size 0.48 - 0.58 mm (0.019 - 0.023 inch)
- Spraying angle 40° - 80°
- Temperature of material and equipment at least + 20°C. At low temperatures the use of a flow heater is recommended.
Do not thin SikaCor®-299 Airless!
CLEANING OF TOOLS
SikaCor® Cleaner